Scion 2007 tC User Manual

Browse online or download User Manual for Cars Scion 2007 tC. SCION tC 2007 SUPERCHARGER Part Number: PTR41

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SCION tC 2007 SUPERCHARGER
Preparation
Page 1 of 36
Issue A: 04/10/07
Part Number: PTR41-21070
NOTE: Part number of this accessory may not be
the same as the part number shown
Kit Contents
Item Qty Description
1 1 Supercharger Main Assembly
2 1 Heat Shield, TRD modified
3 1 TRD Upper Air Box Assembly
4 1 Airbox, Lower TRD
5 1 Hose, Upper Engine Radiator
6 1 Intake Boot, Fender to Airbox
7 1 Air Filter 17801-03010
8 1 Hose Assy., Oil Return Hard Line
9 1 Oil Pan w/ return tube braze-in
10 1 Hose, Airbox to SC intake “Tuba”
11 1 Hose, SC to Throttle Body
12 1 Intake Manifold, Cast Aluminum TRD
13 1 Bypass Valve, Bosch
14 3 Bolts, SHCS 6 x 1.0 x 16 x 5 mm Allen WF
14 1 Wire Loom ½ “ 8 inch length
15 3 Flat Washers, 6mm
16 1 O-Ring for SC Inlet Manifold 3.237 “ ID
17 3 Bolts, 3/8-16 UNC x 1”x 5/16 Allen WF
18 1 Bracket, Cast Aluminum Transmission Mount
19 2 Bolts, SHCS 10 x 1.50 x 70 x 8mm Allen WF
19 1 Hose, Bypass to SC Intake
20 2 Nuts, 10 x 1.5, 6Pt, Self Locking 17mm WF
20 1 CPS Extension Wire
21 1 Hose Assy., Blue Parker Push Loc Oil Feed
22 1 Bracket, AC Line Rear
23 1 Bracket, Lower Airbox
24 1 Bracket, AC Line Front
25 3 Rubber Grommets, Airbox Lower
25 2 Bolts, Flange Head 6 x 1.0 x 12 for AC line
brackets
26 3 Metal Spacers, Airbox Lower (Not Shown)
26 1 T fitting, 1/4 x 1/4 x 3/16 vacuum line
27 1 Fitting, Hexagonal “T” Oil Feed
28 1 Plastic Clamp, Fuel Supply Line 23842-28010
29 1 Bolt, Flange Head 10x1.25x25 x 14WF
(captured)
30 2 Bolts, SHCS 12 x 1.25 x 80 x 10mm AllenWF
31 1
71°C (160°F) Thermostat
32 4 Fuel Injectors, TRD
33 4 Spark Plugs, TRD Denso K22PR-U
34 1 Adell Clamp, dash 12, Galv. Steel w/ rubber
35 1 Bolt, 8 x 1.25 x 16 x 13WF, Oil Return Line
36 1 Crimp Nut, 8 x 1.25 x 13 mm WF, Oil Return
37 1 Washer, 8 mm Flat, Oil Return Line
38 5 Hose Clamps 25-40 mm
39 2 Zip Ty-Wrap, Small
40 1 Fuel Supply Line, TRD
41 1 Belt, Serpentine Drive 7PK2325 (Dayco)
42 2 Hose Clamps, Oil Return Line, Spring Preload
43 1 Wire Loom ¾” 7 inch length
45 1 Hose, 3/16” vacuum, Bypass to Throttle Body
16” long
46 1 Hose Clamp 70-90 mm
47 2 Zip Ty-Wrap, 7 inch/Medium TY525MX
48 1 Bolt, Hi-Strength 12-Pt Crank Bolt
w/captured washer 14 x 1.5 x 45 x 19WF
49 3 Hose Clamps 60-80 mm
50 3 Zip Ty-Wrap, OE anchor style, 82711-16830
51 3 Badge, TRD, PTR01-3500E-EM
52 3 Badge, Supercharged, PTR01-3500T-RD
53 1 Belt Routing Label
54 1
Fitting, Oil Feed 1/8”MNPT x dash 4 37°M
AN (Not Shown)
54 1 Tune-Up Label
55 2 EO Label
56 1 Premium Fuel Only Decals
57
58 1 Warranty Card, TRD Supercharger
58 1 Mirror Hanger
58 1 Registration Card
58 1 Installation Instructions
59 1 VSV Rubber mounting bracket
59 1 Bypass Valve Tube
60 1 Bypass Hose, Tube to Bypass Valve
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Summary of Contents

Page 1 - Part Number: PTR41-21070

SCION tC 2007 SUPERCHARGER Preparation Page 1 of 36 Issue A: 04/10/07 Part Number: PTR41-21070 NOTE: Part number of this accessory may not be t

Page 2

SCION tC 2007 SUPERCHARGER Procedure Page 10 of 36 Issue A: 04/10/07 (k) Be sure to route the wires properly as shown. This is to prevent the w

Page 3

SCION tC 2007 SUPERCHARGER Procedure Page 11 of 36 Issue A: 04/10/07 (o) With a suitable ink pen, mark Battery cable approximately 6 to 7 inches

Page 4

SCION tC 2007 SUPERCHARGER Procedure Page 12 of 36 Issue A: 04/10/07 (r) Cut off the drain nipple on the bottom of the fuse box with a pai

Page 5

SCION tC 2007 SUPERCHARGER Procedure Page 13 of 36 Issue A: 04/10/07 (u) Temporarily disconnect starter motor wires (12mm socket) and remove the

Page 6

SCION tC 2007 SUPERCHARGER Procedure Page 14 of 36 Issue A: 04/10/07 5. OE Wiring Disconnect. (a) Using a small flat blade tool, remove the pla

Page 7

SCION tC 2007 SUPERCHARGER Procedure Page 15 of 36 Issue A: 04/10/07 (e) Disconnect Alternator wiring and AC Pump wire, including AC Pump white-p

Page 8

SCION tC 2007 SUPERCHARGER Procedure Page 16 of 36 Issue A: 04/10/07 6. Fuel System. (a) Disconnect factory fuel supply hose. This will not be

Page 9

SCION tC 2007 SUPERCHARGER Procedure Page 17 of 36 Issue A: 04/10/07 7. Spark Plugs. (a) Remove factory ignition coils. Fig. 48. (b) Remove facto

Page 10 - SCION tC 2007 SUPERCHARGER

SCION tC 2007 SUPERCHARGER Procedure Page 18 of 36 Issue A: 04/10/07 8. Crankshaft Pulley Bolt. (a) Remove Passenger Side Front Wheel in order t

Page 11

SCION tC 2007 SUPERCHARGER Procedure Page 19 of 36 Issue A: 04/10/07 9. Mechanical (a) Rotate radio noise suppressor up at approximately a 45 de

Page 12

SCION tC 2007 SUPERCHARGER Preparation Page 2 of 36 Issue A: 04/10/07 Additional Items Required For Installation Item # Quantity Reqd. Descrip

Page 13

SCION tC 2007 SUPERCHARGER Procedure Page 20 of 36 Issue A: 04/10/07 (f) Remove supercharger assembly from packaging and place onto a workbench.

Page 14

SCION tC 2007 SUPERCHARGER Procedure Page 21 of 36 Issue A: 04/10/07 (j) Remove two OE transmission bell-housing bolts (17 mm wrench) as shown i

Page 15

SCION tC 2007 SUPERCHARGER Procedure Page 22 of 36 Issue A: 04/10/07 (q) Install using (12 x 1.25 x 80 SHCS) TRD bolts provided (10 mm LONG Allen

Page 16

SCION tC 2007 SUPERCHARGER Procedure Page 23 of 36 Issue A: 04/10/07 (t) Thread in captured TRD (10 x 1.25 x 25 flange head) bolt into engine a

Page 17

SCION tC 2007 SUPERCHARGER Procedure Page 24 of 36 Issue A: 04/10/07 (v) Replace Clutch Slave Cylinder assembly and fasteners. Fig. 73. Torque fa

Page 18

SCION tC 2007 SUPERCHARGER Procedure Page 25 of 36 Issue A: 04/10/07 10. Oil Feed Line & Air Conditioner Hose. (a) Next, attach TRD supercharg

Page 19

SCION tC 2007 SUPERCHARGER Procedure Page 26 of 36 Issue A: 04/10/07 (h) Re-connect alternator and air conditioner wires. 11. Oil Return Line. (a)

Page 20

SCION tC 2007 SUPERCHARGER Procedure Page 27 of 36 Issue A: 04/10/07 12. Intake System. (a) Install rubber TRD intake tube between S/C and Thrott

Page 21

SCION tC 2007 SUPERCHARGER Procedure Page 28 of 36 Issue A: 04/10/07 (g) Install bypass-to-supercharger inlet hose onto cast aluminum TRD intak

Page 22

SCION tC 2007 SUPERCHARGER Procedure Page 29 of 36 Issue A: 04/10/07 (j) Re-use 90 degree OE vacuum line and attach to VSV. Insert VSV into ru

Page 23

SCION tC 2007 SUPERCHARGER Preparation Page 3 of 36 Issue A: 04/10/07 Kit Contents 2 1 3 4 5 6 7 8 9 1011 12 13 14 1516 17 18 30 19 21 20 24 2

Page 24

SCION tC 2007 SUPERCHARGER Procedure Page 30 of 36 Issue A: 04/10/07 (m) Fit TRD inlet manifold to supercharger. NOTE: Use a small amount of mot

Page 25

SCION tC 2007 SUPERCHARGER Procedure Page 31 of 36 Issue A: 04/10/07 (s) Install TRD supplied air filter See Fig. 107. (t) Install TRD supplied

Page 26

SCION tC 2007 SUPERCHARGER Procedure Page 32 of 36 Issue A: 04/10/07 13. Final Assembly (a) Be sure both coolant system drain cocks are closed.

Page 27

SCION tC 2007 SUPERCHARGER Procedure Page 33 of 36 Issue A: 04/10/07 (e) Replace engine cover. Torque to 62 inch-lbs. (f) Select a suitable locat

Page 28

SCION tC 2007 SUPERCHARGER Procedure Page 34 of 36 Issue A: 04/10/07 MODEL MODEL YEAR PREVIOUS CALIBRATION ID NEW CALIBRATION ID Scion tC 200

Page 29

SCION tC 2007 SUPERCHARGER Procedure Page 35 of 36 Issue A: 04/10/07 (h) Re-check engine oil level. Add engine oil as needed to correct level on

Page 30

SCION tC 2007 SUPERCHARGER Checklist - these points MUST be checked to ensure a quality installation. Page 36 of 36 Issue A: 04/10/07 Accessory

Page 31

SCION tC 2007 SUPERCHARGER Procedure Page 4 of 36 Issue A: 04/10/07 Care must be taken when installing this accessory to ensure damage does not oc

Page 32

SCION tC 2007 SUPERCHARGER Procedure Page 5 of 36 Issue A: 04/10/07 (b) Remove top engine cover. 10 mm socket. (c) Drain engine coolant into a cl

Page 33

SCION tC 2007 SUPERCHARGER Procedure Page 6 of 36 Issue A: 04/10/07 3. Oil Pan Parts Removal & Replacement. (a) Drain engine oil (14 mm wrenc

Page 34

SCION tC 2007 SUPERCHARGER Procedure Page 7 of 36 Issue A: 04/10/07 4. Intake & Wiring System. (a) Remove factory Air Intake Tube and Air Cle

Page 35

SCION tC 2007 SUPERCHARGER Procedure Page 8 of 36 Issue A: 04/10/07 (c) In order to access wiring loom support plastic, carefully cut and / or re

Page 36 - SCION tC 2007 SUPERCHARGER

SCION tC 2007 SUPERCHARGER Procedure Page 9 of 36 Issue A: 04/10/07 (g) Remove any electrical tape and Split wiring loom into 2 separate runs. Fi

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